FCTS Process Control and Measurement

This unit handles the control and measurement of devices that are involved in the handling and conditioning of reactants in and out of the fuel cell.  Flow rates, humidity, temperature, pressure and valves are example of parameters to be controlled and monitored.  Safety features are a major emphasis in the function of this unit.

User-configurable flow rate and pressure ramping are available for system control.  Advanced PID control enabling a broad range and fast transition of humidity and temperature with minimum overshoot can also be implemented.  Automatic 24/7 dynamic profile testing can be programmed for autonomous test run.

Temperature-controlled Cooling and Heating Devices

Arbin offers several options for controlling the temperature of the fuel cell and the reagent transfer lines to and from the stack. This comprehensive control includes both heating and cooling of the respective elements of the test system.

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Reagent chiller/heater
Using alternating coolant circulation and heating, operators may schedule reagent thermal control sequences that will be implemented autonomously.

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Cell transfer line heating
FCTS includes heating elements that may be used to heat the fuel cell and reagent transfer lines. Four (4) switched AC power lines with integrated temperature sensing provide <=2000W for external heating via heater strip.

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Heat exchange for reagent heating
FCTS provides a pre-heat exchanger that uses the heated return from the fuel cell to heat the supply gas to near the fuel cell temperature. This process limits the power required to cool the return gas and is suited particularly for liquid fuel or high-flow gas systems.

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Fuel cell chiller/heater
Large fuel cells may require alternating heating and cooling for optimum performance. A liquid circulation loop is provided with water or glycolic solution and is regulated by a heating unit and heat exchanger to maintain the stack at the desired temperature.

Stack Cooling

 

Auxiliary Modules

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Digital I/O
Digital I/O is provided for control of valves and switches inside the system. Digital I/O channels are also available as an option for external use. Note the following descriptions.

bullet Plug & play board
A plug-in board contains 8 inputs and 8 outputs, each digital control channel bearing a 2-pin connector. Both types of control are programmable and can be integrated into testing schedule.
 
bullet TTL or isolated relay
Digital output is provided to control other devices, such as valves and switches. These signals can be TTL logic level signal (+5, 0V) or isolated, driving signal through relays (close/open). Digital input is used to direct testing schedule by external signal, TTL or isolated relay.
 
bullet Flexibility for customized system
Digital I/O provides exceptional flexibility and allows customers to build their own systems requiring complex controls.
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Voltage Measurement
Multiple channel voltage measurement modules are available for measurement of voltage of each cell in a stack. When the maximum voltage of the FCTS is less than 12V, the input impedance of the voltage input is 10GΩ. Otherwise, it is ~5MΩ.  High common-mode voltage of the voltage measurement module must be higher than the maximum voltage of the cell stack in order to measure voltage of every cell.
 

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Temperature Measurement
Temperature may be monitored at multiple points on each electrode and and at inlet-outlet points in the reactant transfer assembly.
 

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Pressure Input
Pressure measurement provides critical elucidation of the characteristics in the fuel cell and the reactant handling apparatus.

 

PDF Brochure

General FCTS Module Info:
bullet Electronic Load & DAQ
bullet Process Control
bullet Gas Reactants Handling
bullet Liquid Reactants Handling
bullet Exhaust Treatment
bullet Safety Features
   
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762 Peach Creek Cut Off RD, College Station, TX 77845, USA Phone: (979) 690-2751 Fax: (979) 690-2761

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